Production

Manufacturing Space

Manufacturing Space

Facility size of over 70,000 sq. ft.
Workforce of 145 people including highly skilled technicians and manufacturing engineers.

Clean Rooms

Clean Rooms

Clean rooms (Class 100,000) and EMAs with total area of 6,000 sq. ft.
Equipped with automated controls and monitoring for temperature & humidity parameters.

Autoclave 1 Specifications

Autoclave 1 Specifications

• Make: M/s V F ENGINEERING UK
• Size: 2.5mtr x 4.6mtr
• Max. Temp: 200 degree Celsius
• Max. Pressure: 10 Bars
• Fully automated programable AIC controller for real time controlling of temperature and pressure parameters of the cure cycles

Autoclave 2 Specifications

Autoclave 2 Specifications

• Make: M/s Scholz Maschinenbau GmbH & Co. KG
• Size: 3mtr x 8mtr
• Max. Temp: 250 degree Celsius
• Max. Pressure: 10 Bars
• Fully automated programable Scholz controller for real time controlling of temperature and pressure parameters of the cure cycles

Oven Specifications 1

Oven 1 Specifications

• 4.4 m (L) x 2.5 m (W) x 2.5 m (H)
• Max. Temp: 180°C
• Heating Load: 86 K
• Max. Pressure: 1 Bar (Vacuum)

Oven Specifications 2

Oven 2 Specifications

• 4 m (L) X 3 m (W) X 4m (H)
• Max. Temp: 200°C
• Heating Load: 68 KW
• Max. Pressure: 0.5 Mbar @ 40M3/hr. (Vacuum)

Equipped with fully automated temperature controller

Laser projection system

• Make :- LAP Laser
• Model :- CAD-PRO HP Green LD
• Type :- Two laser head system
• Accuracy :- ± 0.1 mm/m
• Laser class :- 2M
• Max. projection angle :- 80°
• Enclosure rating :- IP 54
• Software :- PRO SOFT MT 5.0
• Special features :- Direct import of CATIA Ply data
• Composite ply definition (.catpart)

Sub-assemblies and parts

Capability to manufacture and assemble most complex and demanding composite systems and sub systems, incorporating diverse customized machined metallic parts and sheet metal parts with or without treatment.

Bonding of parts

Close tolerance bonded assemblies combining composite and metallic fittings.

Machining

5 Axis CNC Router

• Make :- Diversified Machine Systems
• Traverse :- X axis 3700mm
– Y axis 1600mm
– Z axis 1200mm
– B axis +/- 110 degree
• Bed Size :- 4000mmx1500mm
• Spindle :- HSK63
• Controller :- Fagor Controller
• Inspection Probe :- Renishaw RMP 60

Ply Cutting Machine

• Make – Gerber Technologies, USA
• Table Process Area – 1.8m X 10m
• No of Tool holders – 3no
• No of Markers – 1no
• Nesting software (Plataine) for material yield optimisation
• Fully automated controller

Painting

Paint Booth

Size: 7.12 (L) X 3.5 (W) X 3.15 (H)
with total area of about 275 sq. ft. Facility dedicated for painting and priming of aerospace parts.

Prepreg Storage

Freezer Specifications

Total storage capacity of 4,900 cu ft.
Three -18 ºC storage area to store prepregs and also a 0º C prepreg thawing freezer.

Sub Assembly

Sub-assemblies and Parts

Sub-assemblies and parts

Capability to manufacture and assemble most complex and demanding composite systems and sub systems, incorporating diverse customized machined metallic parts and sheet metal parts with or without treatment.